Fixed Beam Valve Actuator
For over 10 years we have been producing and delivering a packaged fixed-beam actuator for the use in a valve. Like all of our OEM customers, the design of this actuator came about after working hand-in-hand with our customer.
Challenges of Solenoids
Typical pneumatic valves utilize a dual solenoid design, but solenoids have a number of shortcomings. Our customer knew a piezoelectric solution would meet all of their critical needs, because;
- Piezos have no audible noise
- Piezos have a much faster response time, less than 10 ms
- Piezos require much less power and are capable of holding a position with virtually no additional power consumption
- Piezos require less space with a thinner form factor
- Piezos are an order of magnitude lighter
- Piezos can be proportionally controlled, not just the binary on/off characteristics of solenoids
The Solution
Our final design delivered a proprietary packaged piezo pneumatic valve that included a packaged resistor for electrically protecting both the drive circuit and the piezo. This was achieved by encapsulating the raw piezoelectric ceramic between layers of flexible circuits, enabling;
- A hermetical seal around the wafers - eliminating the moisture issue
- An electrical connection to the wafers - eliminating the need for solder
- The design to include features to ease mechanical integration
- Flat & flexible circuits - making sealing easy and repeatable